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Chat => Sports, Hobbies & Motors => Topic started by: Mark on July 28, 2007, 22:23:35 PM

Title: Engine out - What a hateful job!! (Extreme photo content warning)
Post by: Mark on July 28, 2007, 22:23:35 PM
Well, took the engine out of the MR2 yesterday and spent most of this evening stripping it down.

Here are a few pics of my ordeal. Forgive the quality, theyre all off the phone.

First couple of hoses off
(http://www.mark-chapman.com/ppc/firstcoupleoff.jpg)

All pipework off from the top, ready for dismantling crossmember & suspension underneath
(http://www.mark-chapman.com/ppc/hosesoff.jpg)

A shot of the inlet with the injectors exposed, and some of my labelling :)
(http://www.mark-chapman.com/ppc/inlet.jpg)

Another shot of my masking tape labelling system :)
(http://www.mark-chapman.com/ppc/labelling.jpg)

Got her up on the lift then to remove this beasty (Yes I know the shafts are off in this pic, it was the only one I had of the crossmember still in the car)
(http://www.mark-chapman.com/ppc/crossmember.jpg)

Tie bars then came off meaning I could swing the hubs out
(http://www.mark-chapman.com/ppc/tiebars.jpg)

And then pull the driveshafts out
(http://www.mark-chapman.com/ppc/shaftoff.jpg)

Disconnect the droplinks, and get the bugger out
(http://www.mark-chapman.com/ppc/droplink.jpg)

We then raised the car away from the engine on the lift, and I was extremely glad to be left with this when the lift went up

(http://www.mark-chapman.com/ppc/front.jpg)
(http://www.mark-chapman.com/ppc/back.jpg)

The pile of parts mounting in the corner
(http://www.mark-chapman.com/ppc/pileparts.jpg)

Have a look at this for a hosing nightmare - This is going to be a nasty one to replum!!

(http://www.mark-chapman.com/ppc/hoses.jpg)
(http://www.mark-chapman.com/ppc/hosenightmare.jpg)

This is the last time this turbo will be on the engine :)
(http://www.mark-chapman.com/ppc/stockturbo.jpg)

Head off
(http://www.mark-chapman.com/ppc/headoff.jpg)

And the block
(http://www.mark-chapman.com/ppc/block.jpg)

After all that Im well knackered, and there is at least as much work to go! I have all the bolts out of the gearbox and will split it from the block tomorrow. Have a 6 plate clutch to go in there to take the new horspepower and torque!



Title: Re:Engine out - What a hateful job!! (Extreme photo content warning)
Post by: Ceathreamhnan on July 28, 2007, 22:36:42 PM
Tbh Id almost suggest videoing it whilst working, might help putting it all back together, even assuming you know what youre doing!
Title: Re:Engine out - What a hateful job!! (Extreme photo content warning)
Post by: Mark on July 28, 2007, 22:39:47 PM
any of the pipes/cables Im likely to forget are labelled - hopefully that should be enough. I was able to tear down and rebuild, then get an Mi16 back in to a BX in 3 days and that was including rewiring the entire loom for the megasquirt!
Title: Engine out - What a hateful job!! (Extreme photo content warning)
Post by: Binary Shadow on July 28, 2007, 23:10:46 PM
im not wanting to sound like a tit or arrogant but having had a turbo engine out and stripped i think tbh all the hoses and stuff will be pretty obvious if you trace them back since you know how stuff works youll know various feeds and what needs what.. or at least i think i could work it out
Title: Engine out - What a hateful job!! (Extreme photo content warning)
Post by: filbert on July 28, 2007, 23:11:47 PM
You found the problem? Cant tell from them pics.
Title: Re:Engine out - What a hateful job!! (Extreme photo content warning)
Post by: Mark on July 28, 2007, 23:13:25 PM
aye theyre fairly well laid out - all connectors only fit one socket etc but just labelled the lot as i always do (even bike engines) just in case. speeds things greatly!
Title: Engine out - What a hateful job!! (Extreme photo content warning)
Post by: Mark on July 28, 2007, 23:13:50 PM
Quote from: filbertYou found the problem? Cant tell from them pics.

rings on piston no 1
Title: Re:Engine out - What a hateful job!! (Extreme photo content warning)
Post by: neXus on July 28, 2007, 23:24:19 PM
I admire anyone who can and is willing to take an engine out and work on it

Do you plan to make it look brand spanking new since you are that for or at least get it gleaming as much as possible?
Title: Re:Engine out - What a hateful job!! (Extreme photo content warning)
Post by: Pete on July 28, 2007, 23:36:38 PM
Is this the one with the suspect rings?
Title: Re:Engine out - What a hateful job!! (Extreme photo content warning)
Post by: Binary Shadow on July 28, 2007, 23:47:46 PM
Quote from: neXusDo you plan to make it look brand spanking new since you are that for or at least get it gleaming as much as possible?

I always say a dirty engine bay is a working engine bay heh
Title: Re:Engine out - What a hateful job!! (Extreme photo content warning)
Post by: Mark on July 28, 2007, 23:53:01 PM
ya, no way ill be doing any cleaning!
Title: Re:Engine out - What a hateful job!! (Extreme photo content warning)
Post by: Bartop on July 29, 2007, 00:04:17 AM
Props to you mate - that looks like a complete nightmare !
Title: Re:Engine out - What a hateful job!! (Extreme photo content warning)
Post by: Mark on July 29, 2007, 00:39:23 AM
Quote from: sdpIs this the one with the suspect rings?

is indeed. new ones on the forged pistons are going to have to take close to 2.0 bar boost  :twisted:
Title: Re:Engine out - What a hateful job!! (Extreme photo content warning)
Post by: Madrocker on August 13, 2007, 21:56:43 PM
I see air tools, lasy dog!! lol.
Looks like a lovely engine mate, would love to get my oily mits on it.
Think ill just have to stick to pintos and A-seriess atm.

Btw did you get all of that done in a day? if so good goin.